Hysol ® 9412
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Epoxy Adhesive 

Description
Hysol 9412 is a  low viscosity, two-part epoxy adhesive which provides flexible bonds. The low viscosity of the mixed adhesive allows it to be injected into preassembled parts. The flexibility of the cured adhesive makes it useful for bonding dissimilar substrates. Hysol 9412 can also be used as a laminating resin and for potting small pots.

Features
High peel strength                   Excellent low temperature properties
Room temperature cure           Pourable –low viscosity

Typical Properties
                                                  Part A                      Part B                        Mixed
Color                                         Off-white                Red                            Pink
Viscosity, Poise                         23,000                     40                               1200
Brookfield HBT                       Spdl 3 @ 20 rpm   Spdl 1 @ 100 rpm    Spdl 1 @ 20 rpm
Specific Gravity @ 77
°F           1.13                         1.01                            1.10
Pounds per gallon                    9.4                           8.4                              9.2

Handling
Mixing: This product requires mixing two components together just prior to the application. Complete mixing is necessary. The temperature of the separate components prior to mixing is not critical, but they should be at room temperature.
                                                  Part A                     Part B
By weight                                  100                          25
By volume                                3.5                           1

Pot life (250-gram mass)
As determined by a Gardener Gel Timer               60 minutes
Peak Exotherm                                        370°F @ 70 minutes

Application
Mixing – Bulk: Combine Part A (resin) and Part B (hardener) in the correct ratio and mix thoroughly until the color and consistency are uniform. Ratios given above can be used for measuring larger amounts. Mixing the adhesive just prior to use is recommended.  Heat build-up during or after mixing is normal. Do not mix quantities greater than ten pounds as dangerous heat build-up can occur causing uncontrolled decomposition of the mixed adhesive. Mixing smaller quantities will minimize the heat build-up.

Application: Bonding surfaces should be clean and dry. For optimum surface preparation, consult Dexter's bulletin "Preparing the Surface for Adhesive Bonding". Once the adhesive is applied, the bonded parts should be held in contact until the part has developed handling strength.

Cure: Hysol 9412 may be cured for 5 days at 77°F to achieve normal performance. Accelerated cures up to 180°F may be used as an alternative. For example 1 hour at 180°F will give complete cure.

Clean up: It is important to remove excess adhesive from the work area and application equipment before it hardens. Many common solvents and citrus cleaners are suitable for removing uncured adhesive. Consult with your supplier's information pertaining to the safe and proper use of solvents.

Performance
Tensile Lap Shear Strength
Tensile lap shear strength was tested on etched aluminum per ASTM D1002 after curing for 5 days at 77°F on 1"x 0.5" overlap specimen.

Substrate                                      Test Temp. °F                       Typical Results, psi
Etched Aluminum                      77                                            4000
                                                     -67                                           4200
                                                     140                                           900
                                                     160                                           600
Degreased Aluminum                77                                             4050
FRP                                              77                                             1400
                                                                                                     (Substrate failure)
Etched aluminum after environmental exposures:
30 day salt spray                          77                                             3950
30 day @ 120°F, @                    77                                             3600
100% relative humidity

Peel Strength
Floating roller peel tested per ASTM D 3167 at a crosshead speed of six inches per minute
Substrate                                     Test Temperature, °F           Peel Strength, pli
Etched Aluminum                       77                                           59

Bulk Properties
Tensile properties tested at room temperature on 0.125 inch castings per ASTM D 638
Tensile strength, psi                    6300
Tensile modulus, psi                  330,000
Elongation @ break, %              8.0
Shore D hardness                        76

Packaging
Quart, one and five gallon systems
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DISCLAIMER:
The information supplied in this document is for guidance only and should not be construed as a warranty.  All implied warranties are expressly disclaimed.  Including without limitation any warranty of merchantability and fitness for use: All users of the materials are responsible for assuring that it is suitable for their needs, environment and use.  All data is subject to change as Dexter deems appropriate.

Users should review the Material Safety Data Sheet (MSDS) and product label for the material to determine possible health hazards, appropriate engineering controls and precautions to be observed in using the material.  Copies of the MSDS and label are available upon request.
 

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or
Email mike@on-hand.com